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On facing page, the birth of a stanchion base. From far left: Every surface of the finished base is shaped by the CNC milling machine. The part and the tool are flooded with fluid that lubricates and cools to control tool wear and thermal distortion. A precise hole is drilled in the base for the stanchion. This page, above, Ron sails Minuet with his stanchions and new stainless lifeline. At left, Ron starts a base in one of five computer-controlled milling centers.

Stanchions: Safe, salty, sturdy Issue 19 : Jul/Aug 2001 Sailor Ron Bohannon fell in love with a Phil Rhodes Chesapeake 32. As is often the case with older boats, she needed work. But he loved the line...

Coordinated universal time and the mystery of the vanishing 13 seconds Issue 19 : Jul/Aug 2001 The biggest disappointment of my early life, after the Santa Claus thing, was the discovery that “Time Se...

Pictures of a Jury-rigged cutting blade

Issue 20 : Sept/Oct 2001 A keyhole saw is invaluable when you need to fit a barometer or speaker into a bulkhead, cut a dolphin-shaped vent in a locker-door, or for any holes you have to cut when — fo...