Sailboat instrument panel

The Faria depth sounder, installed into the newly repurposed Datamarine unit’s housing, in place on the bulkhead into the same 4-inch opening that held the Datamarine instrument.

An old instrument’s housing provides a platform for its replacement.

Issue 131: March/April 2020

sailboat depth sounder

The Datamarine depth sounder was dead, but Jim could still use its housing to serve as the mount for a new Faria unit.

When we bought Phantom, our  1981 Pearson 365 ketch, in 2001, she had old Signet Marine instruments that needed replacing. As was common then, the instruments were mounted on the forward cockpit bulkhead, adjacent to the companionway, in 4-inch holes. We replaced them. Almost two decades later, with our replacement depth sounder on the fritz, I went shopping, only to learn that form

sailboat instrument diy on plywood

After removing the guts and faceplate of the Datamarine unit, Jim cut and fit a new plywood laminate faceplate, which he later painted black to match the other instruments.

factors have changed over the years, and instruments that fit 4-inch holes aren’t as plentiful as they once were. Time to think outside the…hole.

Rather than deal with fiberglass work or make a bulky patch on which to mount my new Faria depth sounder, which requires only a  2-inch hole, I began taking apart the non-working Datamarine depth sounder. My plan was to mount the Faria depth sounder inside the housing of the Datamarine unit.

After removing and discarding the electronics and faceplate of the Datamarine instrument, only the bezel, housing, and rear plate remained. Next, I cut a piece of laminated plywood to replace the original faceplate. After painting the laminate black, the faceplate matched the other instruments and provided a nice background for my new instrument, for which I drilled a 2-inch hole in the center.

sailboat instrument diy on plywood

Jim cut a 2-inch hole in the new faceplate to accommodate his new Faria depth sounder.

I used three long bolts pushing against the original instrument’s rear plate to keep the new faceplate in place against the bezel, but this might have been a bit of over-engineering, and I probably could have used J-B Weld to secure the faceplate. After caulking, I mounted the depth sounder into the faceplate. Now, it was simply a matter of running the new wires, installing the new transducer, then re-mounting the “new” display unit in the existing hole in the cockpit bulkhead. Problem solved!

Jim Shell and his wife, Barbara, sail their Pearson 365 ketch off the coast of Texas.

 

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